Tig Welding

Know Everything About Tig Welding

Understand TIG Process and find AWS Classification

Welding is required in every industry from structural to aerospace fabrication jobs. Tig Weld is Tungsten inert gas process used to weld all material including Stainless Steel, Aluminium, MS, Copper, Titanium and High Nickel Alloys. Know Everything About Tig Welding written and verified by the welder team working at Aesteiron Steels LLP.

Maximum Thickness and Suitable Material for ArcTig Welding

Unalloyed steel (without processing) 3 mm - 8 mm
Stainless steel (without processing) 3 mm -10 mm
Titanium (without processing) 3 mm -10 mm
Understand TIG Welding Process
TIG Welding
TIG Welding Specification
Welding Technique Name TIG Welding or Gas Tungsten Arc Welding (GTAW)
TIG full form Tungsten Inert Gas
TIG Welding Filler Metal
  • Type: Filler Rod
  • ISO 636-A - W
  • 3Si1

Material suitable for TIG welding

  • Stainless steel
  • Aluminium
  • Titanium
  • Copper
  • Inconel
  • Nickel
  • Monel
  • Hastelloy
Maximum Sheet Thickness Less than 4mm, Tig weld is not suitable for Thick metal
Weld Positions Any
Joint Types
  • Butt welds
  • Fillet welds
TIG Welding Machine
  • Machine with Alternating Current (AC) for Aluminium
  • Direct Current (DC) TIG welding Machine for Ferrous Metals (Not Aluminium)
TIG Weld Filler Rods Diameter
Manual TIG welding
  • 1.6 mm
  • 2.0 mm
  • 2.4 mm
  • 3.2 mm
  • 4.0 mm
Automated TIG welding
  • 0.8 mm
  • 1.0 mm
  • 1.2 mm
  • 1.6 mm
Types of filler metal for tig welding
ER70S-6 Mild Steel TIG Welding Rod

ER70S-6 Mild Steel TIG Welding Rod

ER70S-2 Mild Steel TIG Welding Rod

ER70S-2 Mild Steel TIG Welding Rod

ER309L - Stainless Steel TIG Welding Rod

ER309L - Stainless Steel TIG Welding Rod

ER308L - Stainless Steel TIG Welding Rod

ER308L - Stainless Steel TIG Welding Rod

ERCuSi-A Silicon Bronze TIG Welding Rod

ERCuSi-A Silicon Bronze TIG Welding Rod

ER312 - Stainless Steel TIG Welding Rod

ER312 - Stainless Steel TIG Welding Rod

AWS Classification of Tig Welding Rods
AWS Classification of Tig Welding Rods
Standard of Tungsten Inert Gas Welding
Welding process with number 141 DIN EN ISO 4063
WIG-Schweißen Germany
Tungsten Inert Gas Welding (TIG-W) UK
Gas Tungsten Arc Welding (GTA-W) USA
Selection Guide of Tig Filler Rod
Metal & Alloys TIG Filler Rods
Mild Steel
  • ER70S-2
  • ER70S-6
  • ER70S-3
Stainless steel
  • ER308
  • ER308L
  • ER309
  • ER309L
  • ER316
  • ER316L
Aluminium
  • ER4043
  • ER5356
Nickel and nickel alloys
  • ERNi
  • ERNiCu
  • ERNiCr
  • ERNiCrFe
  • ERNiFeCr
  • ERNiMo
Titanium
  • ERTi-5
  • ERTi-2
Copper
  • ERCu
  • ERCuSn
  • ERCuSi
  • ERCuAl
  • ERCuNi
Magnesium
  • ER AZ61A
  • ER AZ101A
  • ER AZ92A
  • ER EZ33A
Zirconium
  • ERZr2
  • ERZr3
  • ERZr4
Types of TIG welding Positions as per DIN EN ISO 6947
Flat position for butt and Fillet Welds PA
Horizontal vertical position PB
Horizontal position PC
Horizontal overhead position PD
Overhead position PE
Vertical up position PF
Vertical down position PG
Pipe position for welding upwards PH
Pipe position for welding downwards PJ
TIG Welding for Aluminum
TIG Welding for Aluminum
Welding titanium with tig method
Welding titanium with tig method
Welding and joining of magnesium alloys by tig weld
Welding and joining of magnesium alloys by tig weld
Stainless steel tig welding specifications
Stainless steel tig welding specifications
Tig welding of oxygen-free copper
Tig welding of oxygen-free copper
Welding low alloy steel using tig weld
Welding low alloy steel using tig weld
Shielding gases for tig welding
  • Argon
  • Helium
  • Hydrogen
  • Nitrogen
Gas Base Material
Austenitic Stainless
Steel
Ferritic
Stainless
Steel
Duplex
Steel
Super Duplex Nickel
Alloy
High alloy
Austenitic
Stainless
Ar - - -
Ar + He - - -
Ar + (1-2)% O2 -
Ar + (1-2)% CO2 c -
Ar + 30% He + (1-2)% O2 -
Ar + 30% He + (1-2)% CO2c -
Ar + 30% He + (1-2)% N2 - - - -
Tungsten Size, Material Thickness and Amps for TIG welding
Aluminium, Steel and Stainless Tig Weld
Thickness of Material Amps
Required
Tungsten
Size
<1mm 10-30A 1.0mm
<2mm 30-80A 1.6mm
2-3mm 80-150A 2.4mm
4-5mm 150-200A  3.2mm
Tig filler metal for titanium tubing

Select the Correct Filler Metal when Tig welding the Titanium Tubing

Titanium Filler Rod AWS A5.16 ERTi-2 AWS A5.16 ERTi-3 AWS A5.16 ERTi-5 AWS A5.16 ERTi-9 and ERTi-9ELI AWS
A.16 ERTi-23
Grade 1 Ti (CP-1)
Grade 2 Ti (CP-2)
Grade 3 Ti (CP-3)
Grade 5 Ti
(Ti6A14V)
 
Grade 9 Ti
(Ti3A12.5V)
 
Grade 23 Ti
(Ti6A14V ELI)
 
5 Tips for Aluminium Tig Welding from Experts
  • Remove Aluminium Oxide Layer
  • Select the Correct Shielding Gas and Blend
  • Choose sky blue EWG Tungsten or brown EWZr-1 zirconiated tungsten
  • Select Alternating Current (AC) for GTAW Aluminium
  • Buy High-quality Welding Torch for TIG Aluminium

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