Difference between Inconel and Incoloy

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Difference between Inconel and Incoloy

Comparison between yield, mechanical, and chemical properties

Inconel and Incoloy are known as high performance alloys. Both are of the same family of superalloys but both provide its own definite properties. It provides mechanical strength at elevated temperatures and high oxidation resistance and corrosion. The main difference between the two is in their composition. Inconel is mainly of nickel chrome and it generally contains over 50% of nickel, whereas incoloy contain less than 50% of nickel.

What is Inconel?

When Inconel is heated it forms a thick stable oxide layer which protects its outer surface form future attack. And this makes it ideal choice for pressure applications and extreme temperature. On the other hand steel and aluminum would succumb to thermal creep. It is available in various grades such as Inconel 600, 601, 617, 625, 690, 718, 725 and X-750. It exhibits shifting characteristics with slight variations in their chemistry.

Inconel typical applications include the food industry and heat treatment components. When Inconel is alloyed with other elements it’s further strengthening and stiffening allows its use in more demanding areas of chemical, aerospace and aerospace industries. Alloyed to its peak performance, Inconel then becomes the material of choice in most of the critical environments of rocket engines, nuclear industry components and rocket engines.

Chemical Properties of Inconel Alloy

Inconel Alloy Element (% by mass)
Ni Cr Fe Mo Nb Co Mn Cu Al Ti Si C S P B
600 72.0 14.0–17.0 6.0–10.0 1.0 0.5 0.5 0.15 0.015
617 44.2–56.0 20.0–24.0 3.0 8.0–10.0 10.0–15.0 0.5 0.5 0.8–1.5 0.6 0.5 0.15 0.015 0.015 0.006
625 58.0 20.0–23.0 5.0 8.0–10.0 3.15–4.15 1.0 0.5 0.4 0.4 0.5 0.1 0.015 0.015
690 59.5 30 9.2 0.35 0.01 0.02 0.35 0.019 0.003
718 50.0–55.0 17.0–21.0 balance 2.8–3.3 4.75–5.5 1.0 0.35 0.2–0.8 0.65–1.15 0.3 0.35 0.08 0.015 0.015 0.006
X-750 70.0 14.0–17.0 5.0–9.0 0.7–1.2 1.0 1.0 0.5 0.4–1.0 2.25–2.75 0.5 0.08 0.01

Inconel Equivalent Material

STANDARD WERKSTOFF NR. UNS GOST AFNOR JIS BS EN OR
Inconel 600 2.4816 N06600 МНЖМц 28-2,5-1,5 NC15FE11M NCF 600 NA 13 NiCr15Fe ЭИ868
Inconel 601 2.4851 N06601 XH60BT NC23FeA NCF 601 NA 49 NiCr23Fe ЭИ868
Inconel 617 2.4663 N06617            
Inconel 625 2.4856 N06625 ХН75МБТЮ NC22DNB4M NCF 625 NA 21 NiCr22Mo9Nb ЭИ602
Inconel 690 2.4642 N06690            
Inconel 718 2.4668 N07718            
Inconel 725 - N07725            
Inconel X-750 2.4669 N07750            

Inconel Tensile Strength, Melting Point, and Density

  Density Melting Point Tensile Strength Yield Strength (0.2%Offset) Elongation
600 8.47 g/cm3 1413 °C (2580 °F) Psi – 95,000 , MPa – 655 Psi – 45,000 , MPa – 310 40 %
601 8.1 g/cm3 1411 °C (2571 °F) Psi – 80,000 , MPa – 550 Psi – 30,000 , MPa – 205 30 %
617 8.3g/cm³ 1363°C ≥ 485 MPa ≥ 275 MPa 25 %
625 8.4 g/cm3 1350 °C (2460 °F) Psi – 135,000 , MPa – 930 Psi – 75,000 , MPa – 517 42.5 %
690 8.3g/cm³ 1363°C ≥ 485 MPa ≥ 275 MPa 25 %
718 8.2 g/cm3 1350 °C (2460 °F) Psi – 135,000 , MPa – 930 Psi – 70,000 , MPa – 482 45 %
725 8.31 g/cm3 1271°C-1343 °C 1137 MPa 827 MPa 20 %
X-750 8.28 g/cm3 1430°C 1267 MPa 868 MPa 25 %

What is Incoloy?

With the higher ferrous content and lower cost Incoloy makes it the ideal material in elevated temperature but less critical in applications. The further feature of incoloy is its relative ease of fabrication, employing the same machines and processes used for stainless steel. Incoloy has variety of grades such as Incoloy 800, 800H, 800HT, 825 and 945. It emphasis is more on resistance to aggressive forms of corrosion and particularly in aqueous environments. Incoloy has a widespread use, further alloying with enhancing elements gives added resistance to chemical and environmental corrosion, as well as physical deterioration, such as cracking and surface pitting.   

Excellent resistance to brine, high chloride environments, seawater and sour gas makes it a popular choice in the oil and gas industries. Incoloy is however widely used in the harshest chemical environments of all involving among others nuclear fuel, acids, wet scrubbing and the reactive atmospheres of furnaces.

Chemical Properties of Incoloy Alloy

Incoloy Alloy

Ni

Fe

Cr

Mb

Cu

Ti

C

Mn

S

Si

Al

Al+Ti
800 30.0-35.0 39.5 min 19.0-23.0     .15-.60 .10 max       .15-.60 .30-1.20
800H 30.0-35.0 39.5 min 19.0-23.0     .15-.60 .05-.10       .15-.60 .30-1.20
800HT 30.0-35.0 39.5 min 19.0-23.0     .25-.60 .06-.10       .25-.60 0.85-1.2
825

38.0-46.0

22.0 min

19.5-23.5

2.5-3.5

1.5-3.0

.6-1.2

0.05 max

1.0 max

0.03 max

0.5 max

0.2 max

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