Constructional difference between Low Pressure and High Pressure Boiler

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Constructional difference between Low Pressure and High Pressure Boiler

Factor High pressure boiler Low pressure boiler
MWAP (Maximum Allowable working pressure) >15 psi <15 psi
Use case More in firetube boilers Heating applications
Temperature <2500F 250 - 12000F
Maintenance Less High
Water pressure >260 psi <260 psi
Similar size higher output Less output
Operating cost high low
Explosion risk High (as higher pressure requires high maintenance) Low (low pressure means less maintenance)
Steam rate High Low

Technical data

For pressure: 10 bars, temperature: 800C, check the below tabular data.

Chosen model Production of steam (kg/h) Expected nominal output (kW) OR nominal input (kW) HPO nominal input (kW) HP nominal input (kW) Maximum working pressure (bar) Level comprising water content (L) Volume (L) smoke side OR  DP (mbar) smoke side HPO
DP (mbar)
smoke side HP
DP (mbar)
Minimum length of burner head (mm) Maximum diameter of burner head (mm)
300 300 204 226.7 221.7 217 12 540 730 2.2 2.9 3.7 340 210
400 400 273 303.3 296.7 290.4 12 540 730 2.6 3.4 4.2 340 210
500 500 341 378.9 370.7 362.8 12 820 1030 2.8 3.6 4.5 340 240
600 600 409 454.4 444.6 435.1 12 820 1030 3.5 4.3 5.1 340 240
800 800 560 622.2 608.7 595.7 12 1080 1500 3.8 4.4 5.1 380 240
1000 1000 700 777.8 760.9 744.7 12 1080 1500 4.2 5.0 5.8 380 240
1250 1250 852 946.7 926.1 906.4 12 1555 2195 4.5 5.2 5.9 400 280
1500 1500 1022 1135.6 1110.9 1087.2 12 1555 2195 5.1 5.9 6.7 400 280
1750 1750 1193 1325.6 1296.7 1269.1 12 2005 2810 5.5 6.1 6.7 420 280
2000 2000 1363 1514.4 1481.5 1450 12 2005 2810 6.0 6.8 7.6 420 280
2500 2500 1704 1893.3 1852.2 1812.8 12 2890 3950 6.8 7.2 7.6 420 360
3000 3000 2045 2272.2 2222.8 2175.5 12 2890 3950 7.0 7.8 8.6 420 360
3500 3500 2386 2651.1 2593.5 2538.3 12 3370 4600 7.3 8.1 9.0 450 360
4000 4000 2726 3028.9 2963.0 2900 12 4155 5780 8.0 8.8 9.6 450 400
5000 5000 3408 3786.7 3704.3 3625.5 12 5800 7730 8.6 9.6 10.4 450 400
6000 6000 4089 4543.3 4444.6 4350 12 6760 8600 8.8 10.0 11.2 450 420

Technical data for system boilers

Boiler type Result
Logic System 15kW, 18kW, 24kW and 30kW
Vogue Max System 15kW, 18kW and 26kW
Logic Max System 15kW, 18kW, 24kW and 30kW
Vogue Gen2 System 15kW, 18kW, 26kW and 32kW

Comparison of low and high pressure boilers

Comparison of low and high pressure boilers

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