
Indian Standard Of Cast Iron

| IS | Title |
|---|---|
| 1729:2002 | Pipe Fittings and Drainage Pipes |
| 13349:1992 | Thimble Mounted |
| 1537:1976 | Pipes for Gas, Water and Sewage |
| 1726:1991 | Manhole Frames and Covers |
| 1879:2010 | Malleable cast iron |
| 210:2009 | Grey iron castings |
IS 3114 Cast Iron Pipes And There Sizes
| Nominal Size (mm) | Depth Of Joint (mm) | Lead / Joint (kg) |
|---|---|---|
| 100 | 45 | 2.2 |
| 150 | 50 | 3.4 |
| 250 | 50 | 6.1 |
| 350 | 55 | 8.4 |
| 450 | 55 | 14 |
| 600 | 60 | 19 |
| 750 | 60 | 25 |
| 900 | 65 | 35 |
| 1100 | 65 | 46 |
| 1500 | 75 | 66.5 |
| 80 | 45 | 1.8 |
| 125 | 45 | 2.6 |
| 200 | 50 | 5 |
| 300 | 55 | 7.2 |
| 400 | 55 | 9.5 |
| 500 | 60 | 15 |
| 700 | 60 | 22 |
| 800 | 65 | 31.5 |
| 1000 | 65 | 41 |
| 1200 | 70 | 52 |
IS 1536 Cast Iron Material In Class LA, A & B For Gas, Water And Sewage

| Class | Dia (NB) | Max. Hydrostatic Pressure (Mpa) | Max. Working Pressure (Mpa) | Hydrostatic Test Pressure (Mpa) |
|---|---|---|---|---|
| A | 800 – 600 | 2 | 1.25 | 3.5 |
| B | 2.5 | 1.6 | 3.5 | |
| LA | 1.6 | 1 | 3.5 | |
| A | 700 – 1050 | 2 | 1.2 | 2 |
| B | 2.5 | 1.5 | 2 | |
| LA | 1.5 | 1 | 1.5 | |
| 1 Mpa = 10 kg/cm2 | ||||
Table Of Content
- Cast Iron Grades Chart
- Cast Iron Grades Chemical Composition
- Physical Properties of IS 3114 Cast Iron Grades
- AWWA C105 Mechanical Properties
- Thermal Properties Of IS 1536 Cast Iron
- AWWA C151 Cast Iron Electrical Properties
| Country | Grades Of Grey Cast Iron | ||||||
|---|---|---|---|---|---|---|---|
| Japan | FC350 | FC250 | FC150 | – | FC300 | FC200 | FC100 |
| Russia | C Ч 35 | C Ч 25 | C Ч 15 | C Ч 40 | C Ч 30 | C Ч 20 | C Ч 10 |
| Italy | G35 | G25 | G15 | – | G30 | G20 | G10 |
| England | 350 | 250 | 150 | – | 300 | 200 | 100 |
| India | FG350 | FG260 | FG150 | FG400 | FG300 | FG200 | – |
| Spain | FG35 | FG25 | FG15 | – | FG30 | FG20 | – |
| Australia | T350 | T260 | T150 | T400 | T300 | T220 | – |
| Hungary | OV35 | OV25 | OV15 | OV40 | OV30 | OV20 | – |
| ISO | 350 | 250 | 150 | – | 300 | 200 | 100 |
| China Taiwan | – | FC250 | FC150 | – | FC300 | FC200 | FC100 |
| Luxembourg | FGG35 | FGG25 | FGG15 | FGG40 | FGG30 | FGG20 | – |
| Austria | GG35 | GG25 | GG15 | – | GG30 | GG20 | – |
| Holland | GG35 | GG25 | GG15 | – | GG30 | GG20 | – |
| COPANT | FG350 | FG250 | FG150 | FG400 | FG300 | FG200 | FG100 |
| Bulgaria | Vch35 | Vch25 | Vch15 | – | Vch30 | Vch20 | – |
| Sweden | O135 | O125 | O115 | O140 | O130 | O120 | O110 |
| Belgium | FGG35 | FGG25 | FGG15 | FGG40 | FGG30 | FGG20 | FGG10 |
| Romania | FC350 | FC250 | FC150 | FC400 | FC300 | FC200 | – |
| Poland | Z135 | Z125 | Z115 | Z140 | Z130 | Z120 | – |
| France | FGL350 | FGL250 | FGL150 | FGL400 | FGL300 | FGL200 | – |
| Germany | GG35 | GG25 | GG15 | GG40 | GG30 | GG20 | – |
| USA | NO.50 | NO.35 | NO.20 | NO.60 | NO.45 | NO.30 | – |
| China | HT350 | HT250 | HT150 | – | HT300 | HT200 | HT100 |
Cast Iron Grades Chemical Composition

| Composition | ASTM Grade 50 | ASTM Grade 40 | ASTM Grade 30 | ASTM Grade 20 |
|---|---|---|---|---|
| Sulfur (S) % | 0 to 0.15 | 0 to 0.15 | 0 to 0.15 | 0 to 0.15 |
| Manganese (Mn) % | 0.5 to 0.7 | 0.5 to 0.7 | 0.5 to 0.7 | 0.5 to 0.7 |
| Carbon (C) % | 3.1 to 3.4 | 3.1 to 3.4 | 3.1 to 3.4 | 3.1 to 3.4 |
| Iron (Fe) % | 92.1 to 93.9 | 92.1 to 93.9 | 92.1 to 93.9 | 92.1 to 93.9 |
| Silicon (Si) % | 2.5 to 2.8 | 2.5 to 2.8 | 2.5 to 2.8 | 2.5 to 2.8 |
| Phosphorus (P) % | 0 to 0.9 | 0 to 0.9 | 0 to 0.9 | 0 to 0.9 |
Physical Properties of IS 3114 Cast Iron Grades
| Grades | Density |
|---|---|
| ASTM Grade 50 | 7.5 g/cm3 (470 lb/ft3) |
| ASTM Grade 40 | 7.5 g/cm3 (470 lb/ft3) |
| ASTM Grade 30 | 7.5 g/cm3 (470 lb/ft3) |
| ASTM Grade 20 | 7.5 g/cm3 (470 lb/ft3) |
AWWA C105 Mechanical Properties

| Properties | ASTM Grade 50 | ASTM Grade 40 | ASTM Grade 30 | ASTM Grade 20 |
|---|---|---|---|---|
| Ultimate (UTS) | 380MPa (56 x 103 psi) | 310MPa (45 x 103 psi) | 240MPa (35 x 103 psi) | 160MPa (23 x 103 psi) |
| Shear Modulus | 69GPa (10 x 106 psi) | 69GPa (10 x 106 psi) | 69GPa (10 x 106 psi) | 69GPa (10 x 106psi) |
| Fracture Toughness | 20 MPa-m1/2 (18 x 103 psi-in1/2) | 18MPa-m1/2 (16 x 103 psi-in1/2) | 13MPa-m1/2 (11 x 103 psi-in1/2) | 10MPa-m1/2 (9.1 x 103 psi-in1/2) |
| Elongation at Break | 9.6% | 9.6% | 9.6% | 9.6% |
| Compressive Strength | 1130MPa (160 x 103 psi) | 970MPa (140 x 103 psi) | 750MPa (110 x 103 psi) | 570MPa (83 x 103 psi) |
| Brinell Hardness | 260 | 230 | 210 | 160 |
| ElasticModulus | 180GPa (26 x 106 psi) | 180GPa (26 x 106 psi) | 180GPa (26 x 106 psi) | 180GPa (26 x 106 psi) |
| Fatigue Strength | 150MPa (21 x 103 psi) | 130MPa (19 x 103 psi) | 97MPa (14 x 103 psi) | 69MPa (10 x 103 psi) |
| Poisson’s Ratio | 0.29 | 0.29 | 0.29 | 0.29 |
| Shear Strength | 500MPa (73 x 103 psi) | 390MPa (57 x 103 psi) | 280MPa (40 x 103 psi) | 180MPa (26 x 103 psi) |
| Yield (Proof) | 230 MPa (33 x 103 psi) | 200 MPa (28 x 103 psi) | 130 MPa (19 x 103 psi) | 98 MPa (14 x 103 psi) |
Thermal Properties Of IS 1536 Cast Iron
| Properties | ASTM Grade 50 | ASTM Grade 40 | ASTM Grade 30 | ASTM Grade 20 |
|---|---|---|---|---|
| Thermal Expansion | 11 µm/m-K | 11 µm/m-K | 11 µm/m-K | 11 µm/m-K |
| Specific Heat Capacity | 490 J/kg-K (0.12 BTU/lb-°F) | 490 J/kg-K (0.12 BTU/lb-°F) | 490 J/kg-K (0.12 BTU/lb-°F) | 490 J/kg-K (0.12 BTU/lb-°F) |
| Melting Completion | 1380 °C (2510 °F) | 1380 °C (2510 °F) | 1380 °C (2510 °F) | 1380 °C (2510 °F) |
| Latent Heat of Fusion | 280 J/g | 280 J/g | 280 J/g | 280 J/g |
| Melting Onset | 1180 °C (2150 °F) | 1180 °C (2150 °F) | 1180 °C (2150 °F) | 1180 °C (2150 °F) |
| Thermal Conductivity | 46 W/m-K (27 BTU/h-ft-°F) | 46 W/m-K (27 BTU/h-ft-°F) | 46 W/m-K (27 BTU/h-ft-°F) | 46 W/m-K (27 BTU/h-ft-°F) |
AWWA C151 Cast Iron Electrical Properties

| Properties | ASTM Grade 50 | ASTM Grade 40 | ASTM Grade 30 | ASTM Grade 20 |
|---|---|---|---|---|
| Equal Weight | 8.9 % IACS | 8.9 % IACS | 8.9 % IACS | 8.9 % IACS |
| Equal Volume | 7.4 % IACS | 7.4 % IACS | 7.4 % IACS | 7.4 % IACS |
Cast Iron AWWA C151 And ASTM A674 Specification

Dimension Of AWWA C151 Iron Pipes
| Size (in) | Outside Dia (in) | Pressure Class Of Wall Thickness (in) | ||||
|---|---|---|---|---|---|---|
| 150 | 250 | 350 | 200 | 300 | ||
| 4 | 4.8 | 0.26 | 0.26 | 0.26 | 0.26 | 0.26 |
| 8 | 9.05 | 0.27 | 0.27 | 0.27 | 0.27 | 0.27 |
| 12 | 13.2 | 0.31 | 0.31 | 0.31 | 0.31 | 0.31 |
| 16 | 17.4 | 0.34 | 0.34 | 0.34 | 0.34 | 0.34 |
| 20 | 21.6 | 0.36 | 0.36 | 0.39 | 0.36 | 0.36 |
| 30 | 32 | 0.39 | 0.43 | 0.51 | 0.39 | 0.47 |
| 42 | 44.5 | 0.47 | 0.53 | 0.65 | 0.47 | 0.59 |
| 54 | 57.56 | 0.57 | 0.65 | 0.81 | 0.57 | 0.73 |
| 3 | 3.96 | 0.25 | 0.25 | 0.25 | 0.25 | 0.25 |
| 6 | 6.9 | 0.25 | 0.25 | 0.25 | 0.25 | 0.25 |
| 10 | 11.1 | 0.29 | 0.29 | 0.29 | 0.29 | 0.29 |
| 14 | 15.3 | 0.33 | 0.33 | 0.33 | 0.33 | 0.33 |
| 18 | 19.5 | 0.35 | 0.35 | 0.35 | 0.35 | 0.35 |
| 24 | 25.8 | 0.38 | 0.38 | 0.44 | 0.38 | 0.41 |
| 36 | 38.3 | 0.43 | 0.48 | 0.58 | 0.43 | 0.53 |
| 48 | 50.8 | 0.51 | 0.58 | 0.72 | 0.51 | 0.65 |
ASTM A674 Polyethylene Tube Size
| Pipe Dia | Polyethylene Flat Tube (cm) |
|---|---|
| 4 | 14 (36) |
| 8 | 20 (51) |
| 12 | 27 (69) |
| 16 | 34 (86) |
| 20 | 41 (104) |
| 30 | 67 (170) |
| 42 | 81 (206) |
| 54 | 108 (274) |
| 64 | 121 (307) |
| 3 | 14 (36) |
| 6 | 16 (41) |
| 10 | 24 (61) |
| 14 | 30 (76) |
| 18 | 37 (94) |
| 24 | 54 (137) |
| 36 | 81 (206) |
| 48 | 95 (241) |
| 60 | 108 (274) |
Cast Iron Soil Test Evaluation As per AWWA C105 Standard

| Soil Characteristic | Metric Range | Points |
|---|---|---|
| Resistivity | > 2,000 | 0 |
| 1,200-1,500 | 2 | |
| 700-1,000 | 8 | |
| < 700 | 10 | |
| 1,000-1,200 | 5 | |
| 1,500-2,000 | 1 | |
| Potentia | Negative | 5 |
| +50 to +100 | 3.5 | |
| > +100 | 0 | |
| 0 to +50 | 4 | |
| pH | > 8.5 | 3 |
| 6.5-7.5 | 0 | |
| 2 – 4 | 3 | |
| 4-6.5 | 0 | |
| 7.5-8.5 | 0 | |
| 0-2 | 5 | |
| Sulfides | Negative | 0 |
| Positive | 3.5 | |
| Trace | 2 |
AWWA Standard List Of Cast Iron

- AWWA C151
- AWWA C501
- AWWA C517
- AWWA C560